6-axes pigtailing system

This product is made by using our AS-301 Auto Adjuster.
This is for pigtailing fiber and fiber array to waveguide.
This system include high speed power-meter auto edge adjuster, auto contact and auto UV dispenser positioning.

1. Import side fiber holder

touch sensor and mechanical grip

2. Import side θφγ axes

All stage is driven by close looped DC servo motor.

3. Import side XYZ axes

All stage is driven by close looped DC servo motor.

4. Upper side CCD camera and light

Our excellent technology come look out the fiber core of waveguide, so we can adjust waveguide to fiber very quickly by image processing method.

5. Side CCD camera and light

manual stage: xyz ±3mm

6. Large span XY axes for CCD camera

XY: ±30mm

7. Power-meter

high speed our original AD translation

sensitivity: -70dBm

responsibility: 30Hz

8. Control PC & board

clock: 500MHz

bus: PCI

9. Motor controller

optional GPIB

control axe: 16 axes

10. Vibration isolation

Our special table is made by FC for huge mass

Air pressure: 4kg / cm2

Leveling: auto

Performance: >8Hz

11. rack and case

rack height: 1800mm

rack width: 550mm

case: option

12. waveguide holder

mechanical clamp or vacuum clamp

 

(option is not included)

Basic Component

1. Nano positioning stages (6-axes): 1 set

1.1 Alignment stage
X-Y-Z-ax-ay-az (6-axis) 

2 sets

Weight carrying capacity: 2kg

Material: invar (zero thermo expansion metal)
DC servo

Cable: 4m long
Driver module: Driver module with onboard processing power

1.2 X-axis

Traveling range = 20mm
Resolution = 0.05
Velocity = 1mm/s
Straightness: 0.75micron

1.3 Y-axis

Traveling range = 20mm
Resolution = 0.05
Velocity = 1mm/s
Straightness: 0.75micron

1.4 Z-axis

Traveling range = 60mm
Resolution = 0.05
Velocity = 1mm/s
Straightness: 0.75micron

1.5 ax-axis

Traveling range = +/-3
Resolution = 0.001
Velocity = 1 /s

1.6 ay-axis

Traveling range = +/-3
Resolution = 0.001
Velocity = 1 /s

1.7 az-axis

Traveling range = +/-5
Resolution = 0.001
Velocity = 1 /s
Bidirectional repeatability <0.001

Optional

2. Vibration isolation table: 1 set

Qty

Spec

2.1 Tabletop specifications

  

1

 

Length: 1.2m
Width: 0.9m
Thickness: 15cm

Table top is magnetic stainless steel 10mm, bottom is 5mm.
Top plate is brush finished.
Core: high density plated steel honeycomb
Mounting hole pattern: M6 holes with 25mm center to center spacing.
Edge to first hole center = 25mm
Maximum screw length = 8mm

Weight = 200kg
Table top is suitable to clean room.

We recommend our cast iron table top,
Weight of the table is twice heavy in comparison with honeycomb.

2.2 Table legs

 

Set of four

Self leveling vibration isolators
Compatible with the tabletop of size as specified in 1.1.
Resonant frequency: Vertical = 1.5Hz

Horizontal = 1.8Hz

Transmissibility: 20Db at 10Hz

Isolation type: Air isolator
Local capacity (set of 4): 500kg
Height of table top from the floor including table leg: 0.75m
Finish: Black

2.3 Air compressor with air filter

1

Max Air pressure: 100psi
Tank size: 26 liters
Power: 220V AC/50 Hz
Noise level: 47dB (outer package direct)
Weight = 20kg
Air filter/regulator:

a) filter for 5 micro particles
b) filter moisture
c) Outlet air pressure = 100psi

3. Device stage (central stage)

3.1 Device stage

1 set

Stand material: invar
Device holder: detachable

Device holder is for only each size and each face angle.

One holder do not suit every devices.

4. Fiber and waveguide grippers

4.1 Fiber gripper

1 set
(2 BFH & 2 FAG)

Tweezer: motorized control

Tweezer suits for each size of fiber or fiber array.
So one tweezer does not suit for every fiber or every arrays.

4.2 Integrated optic waveguide device grippeZ

1 set
(size 1 & 2 both)

Vacuum hold

Device gripper suits for only one size device.
So one gripper does not grip all size of device.

5. Control unit (hardware and software)

5.1 Stage controller

1 set

Power supply: 240V, AC50Hz

Interface: GPIB

5.2 Control PC (Do not quote for custom made PC)

One

Operating system: Windows 2000
CPU: Intel Pentium IV processor of higher
Hard disk: 40GB
Memory >256MB
Floppy drive: 3.5''
CD-ROM & CD writer: 40X

5.3 Additional hardware/ accessories

1 set

AD board
I/O board
MCB board
VIDEO board

5.4 Software

1No

1. Auto-alignment

a) Auto align through
b) Auto align step motion
c) Image processing method for rough alignment of device core and fiber core.
d) Fully automated UV dispenser and UV lamp.

2. Manual alignment
12 axes can be control by desired step.
Near filed pattern

6. Light source (infrared and visible): 1 set

6.1 Infrared

2 Nos

Agilent 81657A

Wavelength: 1310/1550nm
Output power = 2mW
State of polarization: polarized TE/TM
Optical connector: FC/PC
Power supply: 240V AC50Hz
Interface: GPIB

6.2 Visible

1No

Wavelength = 635nm
Output power: 5mW
Stabilized O/P power < +/-4%
Optical connector: FC/PC
Power supply: 240V AC/50 Hz
ESD protected

7. Detector (infrared and visible): 1 set

7.1 Infrared

2 Nos

Agilent 81634A
Wavelength range: 800 - 1700nm
Sensitivity: -80dBm to +10dBm
Power resolution: 0.001dB
Power and wavelength display: LCD
Power supply: 240V AC/50 Hz
Interface: GPIB
Connector: FC/PC

7.2 Visible

2 Nos

Anritsu ML9001A, MA9411A
Responsibility: 100ms
Wavelength range: 380 to 1150nm
Sensitivity: -70dBm to +10dBm
Detector area diameter = 5mm
Power resolution: 0.001dB
Power and wavelength display: LCD
Power supply: 240V AC/50 Hz
Interface: GPIB
Connector: FC/PC

8. UV light source with guide: 1 set

8.1 Light source

1 set

Lamp intensity=200W
Lamp intensity = 150W

Shutter control: programmable exposure control

Hour meter: standard

8.2 Light guide

1 set

D=3.5mm
Length: 0.5m
Flexible UV lightguide with two branch

UV bundle dia = 3.5mm

9. Protective goggles (UV & IR)

9.1 Protective goggles

1 set
(2 UV +2 IR)

a) UV light

Optical density = 9
Visible light transmission = 45%

b) IR laser

density = 4
Visible light transmission = 80%

10. Epoxy dispenser

10.1 Dispenser

1 set

Dispensing pressure: 0 to 100PSI
Dispensing duration: 1m sec to 10 sec

Pneumatic supply source: Compressor

Power supply: 220V AC, 50 Hz

11. CCD camera and monitor (to view X axis)

11.1 Camera

1No

Number of effective pixel = 768 x 494

S/N = 50dB

Fixed focus objective lens: 0.5X, 4X, 8X

Working distance = 40mm fix

Lamp: our special LED light

11.2 Monitor

1No

Color monitor
Size: 12 inch

12. CCD camera and monitor (to view Y axis)

12.1 Camera

1No

Number of effective pixel = 768 x 494

S/N = 50dB

Fixed focus objective lens: 0.5X, 4X, 8X

Working distance = 40mm fix

Lamp: our special LED light

12.2 Monitor

1No

Color monitor
Size: 12 inch

13. IR camera and monitor (to view Z axis)

13.1 IR Camera

1No

Response range: 800 to 1700nm
Resolution: 450 TV lines

13.2 Monitor

1No

Color monitor, size = 12 inch

14. Travel stage for camera, dispenser and UV light guide: 1 set

14.1 Long travel stage

1No

Linear DC servo

Z-axis: +/-250mm

Resolution(Z) = 1 micron

14.2 Stage for UV dispenser

1No

Pulse motor drive

X-axis: +/-25mm
Y-axis: +/-50mm
Resolution: 1 micron
Fully covered for guard from UV light

14.3 Clamp for UV light guide

1No

Flexible mechanical cramp

14.4 Stage for visible CCD camera (view Y axis)

1No

Pulse motor drive

X-axis: +/-25mm
Y-axis: +/-50mm

Resolution: 1 micron

14.5 Stage for visible CCD camera (view X axis)

1No

Pulse motor drive

X-axis: +/-50mm
Y-axis: +/-50mm
Z-axis: +/-12.5mm

Resolution: 1 micron

14.6 Stage for IR camera (view Z axis)

1No

Pulse motor drive

X-axis: +/-25mm
Y-axis: +/-50mm

Resolution: 1 micron

14.7 Controller

1No

Auto and manual

15.1 Instrument rack

15.1 Instrument rack

1No

Approximate size: 2.5 x 2 x 6 ft

Support: casters
Color: cream
Door: front open, back open

16. Environmental conditions:

The bidder is advised to make sure that all the subsystems/components work satisfactorily under these room conditions. The bidder will specify the system operating and storage room conditions.

16.1 Room

Clean room

16.2 Temperature

18 to 23 C

16.3 Humidity

Maximum 75%

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